Polyurethane Idler roller: Excellent performance, widely used
Polyurethane Idler roller are a key component widely used in conveying equipment, mainly for supporting and transmitting belts or conveyor belts, and their surface covering layer is made of polyurethane material. The following is a detailed introduction to polyurethane idlers:
First, the core characteristics of polyurethane rollers
1. Wear resistance
Polyurethane material has excellent wear resistance and can significantly extend the service life of rollers, especially in high-speed and high-load conditions.
2. Corrosion resistance
Strong resistance to water, oil, chemicals and other corrosive media, suitable for wet, dusty or chemical environment (such as mines, chemical plants).
3. ** Shock absorption and noise reduction **
Polyurethane has a high elastic modulus, which can effectively absorb shock and vibration, reduce operating noise, and improve equipment stability.
4. ** Anti-adhesion **
Smooth and hydrophobic surface, reduce material adhesion, suitable for conveying powder, particles or wet materials (such as grain, coal).
5. ** Wide temperature adaptability **
Operating temperature range (usually -30 ° C to +80 ° C), can maintain performance in cold or high temperature environments.
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2. Typical application scenarios **
- ** Mining industry ** : Used for ore, coal and other heavy duty, high wear transmission lines.
- ** Food processing ** : in line with food grade hygiene standards, to avoid pollution, common in beverage, candy production lines.
- ** Logistics warehousing ** : Automatic sorting system, express conveyor belt in the light load high-speed scene.
- ** Agriculture ** : conveying parts of grain harvesting and drying equipment.
- ** Port terminal ** : Rollers resistant to salt spray corrosion in bulk cargo handling equipment.
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### ** Three, compared with the advantages of traditional rollers **
| ** Type ** | ** Metal idlers ** | ** Rubber idlers ** | ** polyurethane idlers ** |
|----------------|--------------------------|--------------------------|----------------------------|
| ** wear resistance ** | medium (easy to rust and wear) | good (but easy to age) | ** excellent * (life extension 2-3 times) |
| ** Noise ** | high (metal friction) | low | ** Very low ** (elastic vibration absorption) |
| ** Maintenance cost ** | high (frequently replaced) | medium | ** low ** (long maintenance period) |
| ** Environmental adaptability ** | poor (moisture and corrosion) | general (not resistant to oil/chemicals) | ** strong ** (corrosion and stick resistance) |
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### ** Four, purchase and use precautions **
1. ** Load matching **
According to the conveyor belt weight, material type to select the appropriate bearing capacity of the roller specifications (such as diameter, wall thickness).
2. ** Installation accuracy **
Ensure that the roller line is perpendicular to the running direction of the conveyor belt to avoid off-wear or off-track.
3. ** Regular maintenance **
Check whether the surface is cracked and deformed, clean the adhesion in time, and the bearing part needs regular lubrication.
4. ** Storage conditions **
Avoid direct sunlight or high temperature environment to prevent aging of polyurethane materials.
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### ** Five, Frequently Asked Questions **
- **Q: Can polyurethane idlers replace steel idlers? **
A: It can be replaced in most scenarios, especially those that pay attention to noise reduction and corrosion resistance, but the strength needs to be evaluated in super-heavy load conditions.
- **Q: How to determine whether the polyurethane layer needs to be replaced? **
A: If the surface has deep cracks, local peeling or diameter wear of more than 5%, it is recommended to replace.
- **Q: Do you support custom sizes? **
A: Yes, different lengths, diameters and hardness can be customized according to the conveyor model (usually Shore hardness 80A-95A).
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By choosing a polyurethane roller, the efficiency and service life of the conveying system can be significantly improved, while reducing overall operation and maintenance costs. Specific selection should be combined with working condition parameters and supplier technical guidance.